Enrique del Sol - Robotics, Mechatronics & Control Research
Encoders, whether rotary or linear, absolute or incremental, typically use one of two measuring principles—optical or magnetic. While optical encoders were, in the past, the primary choice for high resolution applications, improvements in magnetic encoder technology now allow them to achieve resolutions down to one micron, competing with optical technology in many applications. Magnetic technology is also, in many ways, more robust than optical technology, making magnetic encoders a popular choice in industrial environments.
Parameter | Optical Sensor Characteristics | Magnetic Hall Sensor Characteristics |
Principle | coded disc/scale, through beam arrangement | magnet/tape/polewheel opposed to sensor |
Incremental accuracy of target | 100 nm – 1 μm
(lithography process) | 5 μm – 30 μm
(magnetisation process) |
Energising | by external LED (20 mW) | by target (Br>220 mT) |
Signal Frequency | > 1 MHz possible | < 50 kHz |
Benefits | high code density, high code accuracy | robust |
Disadvantages | sensitive to contamination, high alignment requirements | raw code density, medium code… |
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